OYTIADHESIVE PIONEERS

MATTRESSES

Comfort starts
with the right bond.

Flexible bonds for foam layers, textiles and mattress assembly. Adhesive solutions that support the comfort you design into every mattress.

Explore adhesive solutions

Explore the construction. Select a connection below the model.

Three-dimensional cutaway of a layered foam mattress
01

Foam & textile layers

Bond dissimilar materials while preserving a flexible bond line.

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THE APPLICATION

Keep the bond strong.
Keep the feel soft.

Different mattress constructions call for different adhesive behaviour. We help match initial tack, open time and bond flexibility to your materials and to manual or automated application.

  • Foam types and textile layers
  • Manual or automated application
  • Required open time and initial tack
  • Bond flexibility and appearance

MATTRESS ASSEMBLY

Every layer matters.
So does the connection.

Open the construction and explore three interfaces. The illustration highlights bonding principles, rather than a prescribed mattress design.

Foam & textile

Keep the interface flexible.

Foam and textile layers need reliable contact without a distracting hard bond line. Evaluate the complete material combination, including fabric finishes and foam surface structure.

Foam · Textile · Nonwoven
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Intermediate layers

Connect the supporting materials.

Felt and nonwoven layers separate, stabilise or support other components. Check how the adhesive wets these surfaces and whether the pattern provides the contact needed in the assembly.

Felt · Nonwoven · Foam
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Mattress assembly

Bring the construction together.

Align the adhesive pattern, placement sequence and pressure with your assembly process. Confirm initial hold and the finished feel on the actual mattress construction.

Position · Contact · Hold
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FULL-FOAM MATTRESSES

Layer by layer.
Comfort throughout.

Full-foam mattresses combine cushioning and support layers without a spring core. Match the adhesive to the foam combination, working time and required flexibility. OYTITACK water-based systems support suitable roller-applied constructions.

Full-foam mattress cutaway showing profiled cushioning and supporting foam layers without springs
Full-foam construction · cushioning layers · support core
Pocket-spring mattress core cutaway with individually wrapped springs and exposed steel coils

POCKET-SPRING MANUFACTURING

Individual springs.
One resilient core.

The bond between nonwoven pockets needs to support automated production and remain flexible in the finished spring unit.

OYTITHERM solutions for pocket springs include EVA- and polypropylene-based technologies. Adhesive selection considers nonwoven compatibility, setting behaviour, thermal stability and material consumption.

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01

Bond the nonwoven

Match the adhesive to the pocket fabric and the construction of the spring unit.

02

Support the line

Balance viscosity, open time and setting behaviour for consistent application.

03

Evaluate consumption

Assess adhesive quantity together with bond strength, flexibility and process reliability.

Wrapped pocket springs passing between green production belts
THE ASSEMBLY PROCESSFrom individual pockets
to a connected core.

Consider the production sequence together with the application pattern and setting behaviour.

Close-up of individual spring pockets in white nonwoven fabric
The pocket material

Start with the actual nonwoven surface.

Blue and white pocket-spring units beside an exposed interconnected spring construction
Different core constructions

Match the bond to the selected spring-unit design.

OYTITHERM / MATTRESS ASSEMBLY

Meet the adhesives
behind the layers.

Two pressure-sensitive hotmelts developed for mattress manufacturing: for bonding foam, felt, nonwoven and other suitable materials.

OYTITHERM

1150

Pressure-sensitive hotmelt
Foam Felt Nonwoven
MATTRESS ASSEMBLY

High initial tack and rapid build-up of cohesion for mattress assembly, with a relatively low working viscosity.

OYTITHERM

1140.2

Pressure-sensitive hotmelt
Foam Felt Nonwoven
MATTRESS ASSEMBLY

High initial tack and rapid build-up of cohesion for mattress assembly, with a relatively low working viscosity.

Layered foam and support material used in mattress construction

MATTRESS ASSEMBLY

Different layers.
One considered bond.

Foam, textiles and supporting layers each bring different demands. Adhesive selection balances assembly performance with the feel of the finished mattress.

MATCHED TO YOUR PROCESS

Explore the
adhesive solutions.

Start with a product family.
Then select the grade for your application.

HIGH PERFORMANCE HOTMELT ADHESIVES

OYTITHERM

SBS/SIS-based HMPSA for foam and textile lamination and mattress assembly. EVA hotmelts for pocket-spring manufacturing.

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WATER-BASED CONTACT ADHESIVES

OYTITACK

One- and two-component water-based solutions for full-foam mattress manufacturing, including roller application.

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FROM MATERIALS TO PRODUCTION

Make the trial
match the mattress.

A meaningful assembly trial brings your materials, application pattern and handling sequence together.

01

Use the real materials.

Include the foam grades, textile finishes, felt and nonwoven used in production. Start with clean, dry surfaces and note any surface treatments.

02

Review the application.

Evaluate bead, dot or spray patterns with the actual equipment. Look at coverage and surface contact alongside material consumption.

03

Check the finished bond.

Review initial handling, layer alignment and bond flexibility. Agree the conditioning and evaluation method with the OYTI application team.

Build your application brief in the Competence Center

LET’S BUILD THE NEXT BOND.

What are
you making?

Tell us about your materials and your production process. Let’s explore the right adhesive together.

Talk to our teaminfo@oyti-adhesives.com+90 226 400 00 27